Archive for the ‘News’ Category

Hospital Payments Linked to Quality of Outcomes

Monday, May 16th, 2011

It has long been recognized that the incentives in the healthcare system are perverse in the sense that hospitals receive compensation for what is essentially rework. For example, a patient might be admitted and treated for an ailment, released, then subsequently readmitted for the same ailment. Another common occurrence is that patients acquire a problem due to their stay, such as an infection. In the past these events have substantially increased the revenues received by hospitals. However, this is in the process of changing.  According to Becker’s Hospital Review, Hawaii hospitals are partnering with the Hawaii Medical Service Association, the state’s largest payer, in the nation’s first statewide value-based initiative to raise quality of care and reduce costs. The program represents the nation’s first statewide partnership between a commercial health plan and its hospital network to measure hospital quality. During the first year of the program, HMSA will tie between 5 and 7 percent of hospital payments directly to achieving quality standards. After three years, approximately 15 percent of HMSA payments will be based on quality and patient safety goals, HMSA said.

Normally insurers develop their own quality measures for hospitals to meet, but measures for the new program, called Advanced Hospital Care, were “designed by hospitals, for hospitals,” says Kevin A. Roberts, president and CEO of Castle Medical Center, a participant in the program. He says the program will also help Hawaii hospitals achieve value-based purchasing mandates planned by CMS.

The four-year program will cover all 1.3 million residents of Hawaii receiving hospital care. It sets targets and helps hospitals measure and reach performance improvements. The hospitals can earn incentives by meeting the goals of the program, which include reducing mortality, readmissions and the cost of care, as well as improving patient satisfaction, safety and adherence to clinical evidence.

While I applaud this effort to mend a system that is obviously broken, I am wary of any program that focuses on outcome metrics. Lean Six Sigma professionals know that such metrics represent the end result of a value stream. Unless the value stream is examined for waste using process excellence tools such as Lean, and for variation and errors using tools such as Six Sigma, there is the very real possibility that the metrics will drive the wrong behavior. By wrong behavior I mean that mindless cost-cutting will remove value and lead to additional problems. The key to effective improvement will be to identify waste and to discover and remove the causes of errors and variation, thereby eliminating non-value-added cost from the system. At the moment, Lean Six Sigma represents the best known way of accomplishing this.

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Minitab offers free Quality Companion webinar

Tuesday, May 10th, 2011

State College, PA (PRWEB) May 04, 2011

Minitab, the leading provider of software for quality improvement, is offering a free webinar to highlight how its process improvement software can support Lean Six Sigma projects. ”Meet Quality Companion” will be held on May 19, 2011, at 11:00 a.m. EDT (GMT-4:00). Registration is free at www.minitab.com/training/web-events/ Space is limited.

Starting in 2011 The Pyzdek Institute provides all of its online training students with 1-year licenses for Quality Companion, as well as Minitab. Quality Companion provides a large number of useful tools to help practitioners with their projects. These include a number of tools that are designed to help organize and track individual projects as they move through the DMAIC process, as well as tools to help design reports and presentations. It is possible to create customize Quality Companion templates for other types of projects, as well as for other purposes. For example, Pyzdek Institute students are provided with Quality Companion templates designed to reflect the training modules included in their particular training class.

In addition, Quality Companion integrates the various parts of the project. For example, variables identified as possible causes on a fishbone diagram are automatically shown when performing other analyses.

Besides being useful for managing individual projects, Minitab provides a free dashboard product that allows managers, Master Black Belts, and Black and Green Belts to keep track of portfolios of Quality Companion projects.

The complete webinar announcement, which includes a video overview of Quality Companion, is available here.

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Ford Expands Air Bag Recall

Thursday, April 14th, 2011

Ford and the National Highway Traffic Safety Administration have finally ended their spat over faulty airbags in Ford’s F-150 pickup truck. Now, Ford says that it will recall an additional 1 million F-150s in addition to the 144,000 it called back in late February.

The site Left Lane News reports that a wiring system can chafe, which in turn could cause the airbag to deploy unexpectedly – even if the truck is not involved in a wreck. The automaker says that most of the reported incidents have occurred right after the truck is started. Although a deploying airbag is certainly a shock, Ford says it isn’t aware of any accidents that have been reported as a result of deployed airbags. The automaker said in a statement that it is aware of “one instance where a driver exited a slowly moving vehicle following a deployment in a driveway,” however.

Ford says that the airbag light will illuminate if the wire is cut, but many owners of older vehicles – especially work trucks – tend to ignore warning lights.

According to NHTSA, 323 consumer complaints were filed about the faulty airbags, which resulted in 66 injuries. However, the latest NHTSA data is more than a year out of date. Injuries, according to the NHTSA report, included a broken tooth, cuts on drivers arms and faces, abrasions, contusions and, in some cases, lost of consciousness.

Ford won’t begin notifying customers until next month, but repairs will take less than half a day. The recall will include replacement of at least one wire in the steering wheel hub.

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Pyzdek Institute Receives Accreditation

Friday, April 1st, 2011

PEOPLECERT Group,  the experts in certifying professionals, today announced the accreditation of Pyzdek Institute , the global online training company, as an Accredited Training  Organization for the International Association for Six Sigma Certification (IASSC) Lean Six Sigma exams.

PEOPLECERT Group offers independent, globally recognized certifications that evaluate competence, know-how and expertise and are key to today’s competitive, performance-driven business environment. PEOPLECERT operates worldwide, with 142 employees and 1,000 associates, through 8,850 global examination locations, including the extensive network of Pearson VUE.

Through its accredited program, instructors and curricula, Pyzdek Institute offers Lean Six Sigma training to its customers around the world. Students who complete Pyzdek Institute Lean Six Sigma Green Belt or Lean Six Sigma Black Belt training will be well-prepared for the PEOPLECERT certification exams.

PEOPLECERT Group is the only certification body to offer the IASSC certification on a global level, through a multi-year strategic partnership with IASSC. IASSC, the only independent third-party association in the Lean Six Sigma industry providing professional credentialing, has developed the Lean Six Sigma certification examinations, designed to measure a person’s knowledge of the Lean Six Sigma process. Practitioners can sit for the exam in order to test their skills against a globally recognized standard. The Pyzdek Institute’s curricula for Lean Six Sigma Black Belt and Lean Six Sigma Green Belt training has been accredited to IASSC standards by PEOPLECERT Group.

“Our Lean Six Sigma training and certification is rapidly becoming more popular as our clients are seeking both cost efficiency and process optimization for their organizations, and our students seek a valuable credential to enhance their opportunities.”Stated Thomas Pyzdek, President of the Pyzdek Institute. “We are proud to add the premier PEOPLECERT accreditation and testing services to our portfolio.”

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Six Sigma Becomes Political Topic

Monday, March 28th, 2011

The blog Politico reports that Six Sigma is being proposed by at least one potential 2012 presidential candidate as a way to make the Federal Government more lean and efficient. Tim Pawlenty, former Minnesota governor and 2012 GOP hopeful is a true believer in the Six Sigma business management strategy that’s popular with Fortune 500 companies, but not many politicians. Just hours after launching his presidential exploratory committee, Pawlenty was on a conference call with supporters ticking off the ways he’d reform the federal government — “Six Sigma principles,” he said.

“I couldn’t be more excited about it,” Pawlenty told listeners. Pawlenty was first introduced to Six Sigma during his tenure as governor. In 2003, the new commissioner of the Minnesota Pollution Control Agency brought in Six Sigma to train her staff. At the time, agency was only issuing about 9 percent of its permits every six months. But with Black Belts and Green Belts from Six Sigma on board, the agency greatly accelerated its work and began issuing 70 percent of the permits within that time frame — all without layoffs or relaxing environmental standards. “I’ve seen the power of it,” Pawlenty said. “I’ve witnessed it firsthand.” Continue Reading

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Lean Six Sigma Black Belt Salary Tops $100K

Monday, March 14th, 2011

The web site indeed.com reports that the average Lean Six Sigma Black Belt salary as of March 14, 2011 is $101,000. This value is 38% higher than average salaries for all job postings in the US. Master Black Belt salaries average $115,000.

lean-six-sigma-black-belt-salary

Lean Six Sigma Black Belt Salary Trend

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ASQ Lean Six Sigma Conference a Hit

Monday, February 28th, 2011

The 2011 ASQ Lean Six Sigma conference in Phoenix is underway. More than 400 people are in attendance, a nice increase from recent years. Maybe the economic downturn is finally coming to an end! :-)

The Pyzdek Institute has a table so if you have the chance stop by and visit me or Pyzdek Institute Master Black Belt Peter Bersbach. The sessions cover a wide range of topics, from soft skills, to project management, to hard-core statistics, so there’s something for everyone who is interested in Lean Six Sigma. However, rather than giving in to my inner geek by attending the sessions, I’m here to meet colleagues, former clients, and students. Of course, I’m also looking forward to meeting new customers. If you’re in the area today or tomorrow, drop by the Pyzdek Institute table and say hello!

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Packagers Report Quality Gap

Monday, February 14th, 2011

Packaging World reports that a recent survey highlighted a significant gap among packagers regarding the importance of quality and their strength in the quality area. The article, which appears in the February 2011 issue of Packaging World Magazine, found that in most areas there was plenty of room for improvement. However, two areas stood out from the rest in terms of importance: packaging engineering and quality assurance. Both of these areas showed that strength in these areas fell well below their importance scores.

Methodology

The survey methodology was simple and straightforward. Each survey recipient was asked:

  • What is the importance to your company of key packaging department capabilities?
  • And for each capability, how would you rate your company’s strength?

The survey covered such key capabilities as packaging engineering, material development, and program management. Respondents ranked functions on a one-to-five scale from “not important” to “very important.”

Then, respondents made a second ranking, this time rating whether a function was “weak to strong” in the respondent’s packaging department, also on a one-to-five scale. Leading the list of important packaging functions was packaging engineering and quality assurance (Figure 3). Respondents ranked packaging engineering at 4.2 and quality assurance at 4.17 on the survey’s one-to-five scale—clearly standing above other functions in importance.

Quality Gap Significant

The quality assurance function saw a 0.6-point gap between importance and strength, the same gap as with packaging engineering. But the reason for the gap is related more to technical issues. “It probably reflects technical training more than business issues,” says Packaging & Technology Integrated Solutions, LLC’s Wagner. He notes that the way quality assurance is handled today compounds problems seen with packaging recalls.

“In my early career, we received frequent training on statistical process control,” says Wagner. “Some packaging professionals today receive training and certification in Lean Manufacturing and Six Sigma quality programs. However, it is not emphasized as a standard part of development and training. At the same time, quality assurance groups have been cut over the last 20 years, with more emphasis applied to the suppliers, with expectations that they will assure quality-delivering COAs and COCs with their products. Unfortunately, quality issues, including packaging-related product recalls, have become ‘normal.’”

HAVI’s Biddie offers this insight, “We suspect that challenges related to specification management may be captured as a gap under quality assurance. Companies may believe they are doing spec management sufficiently well, but the problems are captured during the quality assurance process. Companies need to build the business process and integrate quality assurance into their business model.”

A number of survey respondents from overseas said global sourcing may also influence the gap between importance and strength in quality assurance. Survey respondents reflected packaging’s global nature today with about one in five from organizations located outside the United States. U.S.-based multinationals also added to the global scope of respondents.

India and Latin America were dominant locations of non-U.S. companies answering the survey. This is consistent with forecasts that see India and Latin America as emerging economies poised for major growth in the next five years. “We believe that India and Latin America are two strong emerging markets; they have developed the infrastructure and are searching for technical knowledge,” notes HAVI’s Biddie.

One of the overseas respondents to the survey puts the overseas quality assurance issue in this light: “Quality cost is too high. In our country, the majority wants cheap products.”

Improvement

Responses to the survey raise this question: If the importance of a capability is perceived as high but the company’s strength in that capability is recognized as low, what’s the best way to close the gap between perceived importance and recognized strength? The answer, according to the analysis of those who authored the survey, is to build a set of integrated capabilities that packaging pros can use to meet greater corporate challenges. These integrated capabilities could be developed by making use of the Lean, Six Sigma, and Quality professions’ bodies of knowledge.

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Pyzdek Receives American Quality Institute Lean and Six Sigma Leadership Award

Monday, August 16th, 2010

Thomas PyzdekThe Pyzdek Institute has been notified that Thomas Pyzdek has received the Lean & Six Sigma Leadership Award from the American Quality institute. The award was for:

“Your willingness to inform, share and inspire others in the Lean & Six Sigma Community.”

The Pyzdek Institute was informed of the award by Sermin Vanderbilt, President, The International Lean & Six Sigma Conference on August 8, 2010.

Thomas Pyzdek has written over 50 copyrighted works, including such classics as The Six Sigma Handbook, The Quality Engineering Handbook, and The Handbook for Quality Management. Pyzdek’s work is widely acclaimed for its ability to make the seemingly complex subject of process excellence understandable. Pyzdek is the author of all of the training courses offered by The Pyzdek Institute.

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Quality Problems Plague Arlington National Cemetery

Friday, June 11th, 2010

Arlington National CemeteryAt least 211 people are in unmarked or unrecorded graves in Arlington National Cemetery, according to Stars and Stripes. Army officials announced the findings of an investigation into Arlington that found remains buried in graves listed as empty, unmarked graves and improperly handled cremated remains. The inspection found that 117 grave sites marked as occupied on maps did not have headstones. An additional 94 grave sites were supposedly unoccupied, but each had a headstone. And some grave sites were not on maps at all. The report also said at least four urns were discovered in a pile of dirt used to fill graves. One was re-buried as an “unknown” because it had no markings on it.

The problems uncovered by the probe could be the tip of the iceberg. “There could in fact be more [problems],” said Lt. Gen. R. Steven Whitcomb, Army Inspector General.

The findings caused outrage and grief among veterans and their loved ones. House Armed Services Committee chairman Rep. Ike Skelton, D-Mo. said “Arlington National Cemetery is a sacred shrine and it breaks my heart to learn about mismarked grave sites, mishandling of remains, missing documentation and failures to notify next-of-kin,” Skelton said in a news release. “This conduct is disgraceful and cannot be tolerated.”

The problems are, of course, avoidable.  Army Secretary John McHugh has vowed to fix the problems. Retiring Arlington Superintendent John Metzler “acknowledged that map inaccuracies were a systemic problem, but evidence indicated he failed to adequately inquire into these discrepancies to ensure they were properly resolved,” the report said. The Associated Press reports that Mr. Metzler has decided to retire early.

Quality problems have been aggressively addressed for over a century in the manufacturing sector and numerous scientific breakthroughs have reduced manufacturing problems to the parts-per-million range. However, other sectors have lagged seriously behind in adopting modern quality and process excellence techniques. The Washington Post reports that Arlington National Cemetery, with over 300,000 graves, may have hundreds or even thousands more missing or misidentified graves. If this turns out to be true, it is certainly a horrific black mark on American Quality.

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